3D Face Shields: Improving printing time and quality

A collection of posts about DIY/Open Source PPE is here.

You can help support this, even with no money.Thanks

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There are two videos here at present. I will continue to add references when I can. No one is endorsing me nor sponsoring me.I get no percentage of anything bought through these links;I am sharing them for efficiency only.

The bottom line is that once a face shield is on the face of someone, it can be a life or death situation. Brittle shields, shields that can fall off, shields that are uncomfortably tight: these issues and more we want to avoid.

Faster printing times are counterproductive and dangerous if they break.

Cheaper filament may allow for more to be made, but QUALITY CONTROL must be a constant.

Would you wear your faceshield in a situation where it was needed most?

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The following are notes that will be better organized in the future. My hope is that these fragments can answer questions, save time and prevent problems. THANK YOU

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The Jai14 mask is flexible and has been tested. 14 minutes printing time.

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(For the very first time, the time to make one mask is 3 hours, meaning loading of models, setting up profiles etc. Once these are done for the first time, the following prints will take much less time to make. USEFUL INFO STARTS 2 minutes into the video.)

In this video I'll go through what settings to change to really speed up your 3D Printing. This is particularly aimed at newcomers to 3D printing who are starting to 3D Print face shields to battle the COVID-19 outbreak. Please note that Maximum speed isn't always optimal! Make sure you provide good 3D Prints that are accepted. - - - - - - -

3DVerkstan Faceshield 3D-models (landing-page) https://3dverkstan.se/protective-visor/

3DVerkstan Github 3D Models: https://github.com/Cederb/Faceshield.nu -

- - - - - - How to help - Where to reach out! Read the article on HOW to help with or without a 3D Printer: https://www.antonmansson.com/how-to-3... - US and more |

Matterhackers - https://www.matterhackers.com/covid-19

US | OpShieldsUp.org

Canada | https://www.COVIDSTOP.CA -

UK | https://www.3dcrowd.uk/ -

Germany | https://www.makervsvirus.org/de/

France | https://www.covid3d.fr/

-Sweden | https://3dverkstan.se/protective-visor/

Norway | https://www.facebook.com/groups/24516...

COVID-19 has halted my consulting services and I have little to no work, which is very bad when you're self-employed and can't take part of regular social services.

If you enjoy my content, please consider subscribing or helping by some way: - Donate via paypal.me/amid2d3d -

Buy my 3D-Models: https://geni.us/CrewDragon -

Hire me to work - https://www.3dcn.se -

Shop via affiliate links below - - - - - - - Disclaimer: 3D Print Tech Design is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to amazon.com. Amazon - https://geni.us/3DpTDAmazon Buy larger nozzles - https://geni.us/3DpTDnozzles

The following are condensed from the comments:

  • this is a CURA version. I have a 0.8mm nozzle and came here struggling to make it print with cura at 0.6mm layer height. From your video its evident that the most I can push it is 0.5mm. My challenge is the seam line. It raises between layers at higher layer heights.

  • Got 25min on MK2.5S with 0.4mm nozzle on 0.35 layer
  • We print stacks of them at 17min a piece with just a 0.4mm nozzle. We redesigned them to make them stronger (chambered walls to stack the layers like a brick wall), faster (smaller top and bottom surface) and better stackeable/splittable (also due to the smaller top/bottom surface). On top of that, PrusaSlicer does a better job at faster/more logical gap fill. Our remix of the faceshield is downloadable at MyMiniFactory (A better and faster stackeable visor/faceshield)
  • I just print your model and is great! 19 min, now going to test 36x stack Thanks.
  • Ender 3s can get issues trying to push out large volumes of filament at once. If you see too little is coming out, dial back on speed and/or increase temperature on extruder 5-10 degrees (c)
  • How would I use the Prusa Slic3r software to get the same time savings? Start with changing layer height, as it affects much. Depending on the model you're printing, maybe you can adjust infill/shells/walls as well, but dont "overdo" it. Make sure your model is acceptable before pushing it too far! When you say change layer height, would you change it up or down? Up.So as standard with a stock Prusa I3 (for example) you have 0,4mm nozzle. The general rule is that you can go up to 0,3mm layers with that nozzle. If you're printing at 0,15 or 0,2mm today, try test it in 0,05mm steps. So start with 0,2 or 0,25 before hitting 0,3 and see the difference in results. Sometimes you can have difficulties getting first layer to stick with higher thicknesses, so just monitor your printer when it starts.
  • Increase the Travel speed to 300 mm/s most machines can easily do it.
  • To visualize color: When you press slice (or if you have auto-slicing on) you can select in top-right corner of the 3D-view and choose Layer view. As default, it should say "Solid View".

There are more comments on Youtube.

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I started printing face shields for a local initiative. This is the workflow that I used to optimize the printing speed. I was able to reduce the printing time from 5 hours with my standard parameter to less than 1 hour with the optimized one! Website article: www.cnckitchen.com/blog/how-to-3d-print-face-shields-faster How to use modifier meshes in CURA: https://www.cnckitchen.com/blog/how-t... Faceshields that we print: https://www.thingiverse.com/thing:423... Prusa faceshield: https://www.prusaprinters.org/prints/...

Patreon: https://www.patreon.com/cnckitchen Join as a YouTube member! PayPal: https://www.paypal.me/CNCKitchen

Shop at Matterhackers(US): https://www.matterhackers.com/?aff=7479

Shop at 3DJake(EU): https://geni.us/zHvnB 🎙

Check out my PODCAST with Tom Sanladerer https://www.youtube.com/channel/UCzUg... 🤑

Buy one of the 3D printers:

Artillery X1 on AMAZON (aff): https://geni.us/xR9Ud

Artillery X1 on GEARBEST (aff):https://geni.us/U8qk

Ender 3 Pro on AMAZON (aff): https://geni.us/BhPlx3S

Prusa Mk3: https://shop.prusa3d.com/en/ 🤑

Get the materials:

Formfutura: https://www.formfutura.com/

E3D: https://e3d-online.com/

Redline Filament PLA (aff): https://geni.us/AU1Pv76

Prusament: https://geni.us/Mgqe

3DJake: https://www.3djake.com/

Polymaker: https://polymaker.com/

Esun ABS (aff): https://geni.us/2Oc8eo

🎥 Related videos: How fast can you print: https://youtu.be/0xRtypDjNvI Extrusion Width - Stronger parts faster: https://youtu.be/9YaJ0wSKKHA Cooling influence on strength of 3D prints: https://youtu.be/Bl2ESvtBiLo Which is the strongest layer height: https://youtu.be/fbSQvJJjw2Q

At the time I write this (7:24 PM ESTon April 13, I cannot extract nd rewrite comments as I did above. If you have any tips on this video, or the one above, please add them in the comment section.

1 thought on “3D Face Shields: Improving printing time and quality”

  1. Pingback: COV19 PPE: Open source/DIY plans + materials - blackstepsblacksteps

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